At F.E. Moran, we don’t just build plumbing systems—we engineer infrastructure that endures, sustains, and enhances operational efficiency in high-security environments. The Westville Correctional Facility in Indiana stands as a monumental testament to our capability to execute complex mechanical solutions at scale. Spanning 1.4 million square feet, this cutting-edge correctional facility demanded unparalleled precision, resilience, and efficiency in its plumbing infrastructure. F.E. Moran rose to the occasion, delivering an intricate system that will support the facility’s functionality for decades to come.
With a population of 4,200 inmates and a staff of 900 personnel, the Westville Correctional Facility is not just a correctional institution—it’s a self-contained community. The plumbing systems within this high-security facility serve a critical function in maintaining sanitation, hygiene, and operational integrity. F.E. Moran’s comprehensive approach ensured that every system installed met the highest standards for security, durability, and water management efficiency.
Key Highlights of the Project:
Every element of this installation was carefully designed to maximize operational reliability, security, and efficiency within one of Indiana’s most expansive correctional facilities.
One of the critical success factors in this project was extensive prefabrication. F.E. Moran pre-assembled complex plumbing components off-site to:
✔ Accelerate installation timelines
✔ Enhance quality control
✔ Minimize on-site labor costs
✔ Reduce waste and environmental impact
By leveraging our advanced prefabrication expertise, we ensured that plumbing infrastructure for over 800 prison cells was installed with precision and consistency, mitigating risk and maintaining compliance with strict regulatory standards.
Correctional facilities demand high-security plumbing solutions that are resistant to misuse, vandalism, and tampering. F.E. Moran integrated institutional-grade security fixtures, ensuring that every element of the system met the facility’s stringent safety and reliability requirements.
Our solutions included:
✔ Tamper-resistant fixtures that eliminate the potential for plumbing system misuse.
✔ Anti-ligature designs to enhance inmate safety.
✔ Reinforced piping and secure access points to prevent unauthorized interference.
This specialized approach protects facility operations, ensuring that water systems remain fully functional without compromising security.
Executing a plumbing system of this magnitude within a correctional facility presents unique logistical challenges. With nine separate buildings, each with distinct security classifications, our team implemented a meticulously coordinated approach.
✔ Seamless integration with the facility’s HVAC, electrical, and fire protection systems.
✔ Strategic zoning of water distribution to prevent unnecessary service interruptions.
✔ Innovative waste and drainage solutions tailored to the facility’s specific needs.
Given the sheer scale of the correctional facility, effective water management was paramount. F.E. Moran’s state-of-the-art water management system enables:
✔ Automated water conservation measures to optimize efficiency and reduce operational costs.
✔ Real-time monitoring and leak detection, enhancing facility-wide safety.
✔ Custom PRV stations that regulate pressure across different buildings, preventing pipe damage and ensuring system longevity.
Our expertise in large-scale plumbing infrastructure ensured that the Westville Correctional Facility operates with maximum reliability and minimal maintenance concerns.
F.E. Moran has built a reputation as a trusted partner for high-stakes mechanical contracting projects. Our experience in complex institutional environments—spanning correctional facilities, healthcare institutions, data centers, and industrial plants—positions us as a leader in mission-critical plumbing solutions.
What sets us apart?
✔ Unmatched expertise in high-security plumbing systems.
✔ Comprehensive in-house prefabrication capabilities.
✔ Seamless integration with mechanical, fire protection, and HVAC systems.
✔ Commitment to safety, efficiency, and long-term performance.
✔ A track record of delivering projects on time and within budget.
At F.E. Moran, we don’t just build systems—we engineer solutions that endure. The Westville Correctional Facility project showcases our dedication to excellence, our ability to execute at scale, and our unwavering commitment to safety and reliability.
With the successful completion of this 1.4M sqft correctional facility, F.E. Moran has once again set the standard for institutional plumbing excellence. From underground piping to secure water management, every component of this system was designed with longevity, security, and efficiency in mind.
This project reflects not only our technical expertise but also our ability to innovate, adapt, and deliver at the highest level. We take pride in our ability to transform complex challenges into seamless, operationally sound solutions—and Westville Correctional Facility stands as a testament to that capability.
F.E. Moran – Engineering Infrastructure That Stands the Test of Time.
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